3D Printed High Load Linear Actuator by MechEngineerMike
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Description
You can buy linear actuators off the shelf, but none that allow for accurate displacement measurement AND high load rating for this price. The finished model shown can push or pull up to 300 lbs and it moves at about 0.5 in/min. I used it on a special project but you can use it for whatever you want!
This assembly is a component of the Testrbot open source universal test machine: http://www.instructables.com/id/TestrBot-The-300-Universal-Test-Machine/
I’ve also provided ‘Base Type 2’ files if you want to make a higher speed configuration. (In this config you wouldn’t need the gears, as seen in photo 3.)
Printing Instructions
For complete Excel bill of materials see ‘Actuator’ section of TestrBot BOM here:
https://cdn.instructables.com/ORIG/F7U/ROLA/J1CEY4G5/F7UROLAJ1CEY4G5.xlsx
https://cdn.instructables.com/ORIG/F7U/ROLA/J1CEY4G5/F7UROLAJ1CEY4G5.xlsx
I picked a stroke of 5.375”, but the actuator can have any stroke you want. I have provided the equations below for determining the actuator component lengths for a given stroke, in case someone wants to use this design for something else.
Stroke = You pick!
Small PVC pipe length = stroke + 3.125”
Large PVC pipe length = stroke + 1.625”
Anti-Rotation Rod length = stroke + 2.625”
Threaded Rod length = stroke + 4”
Printing Stats
Slider_Mount.STL | Time: 4h 20m 55s | Filament used: 4.27018m |
Small_Gear.STL | Time: 2h 40m 15s | Filament used: 2.56071m |
Large_Gear.STL | Time: 6h 15m 2s | Filament used: 5.90004m |
Actuator_Base.STL | Time: 16h 39m 43s | Filament used: 16.3605m |
Actuator_Top.STL | Time: 17h 16m 0s | Filament used: 17.5615m |
base_TYPE_2_FOR_MOTOR.STL | Time: 5h 41m 2s | Filament used: 5.35894m |
base_TYPE_2.STL | Time: 12h 11m 2s | Filament used: 12.1683m |
ACTUATOR_FOR_THINGIVIEW.STL | Time: 48h 58m 44s | Filament used: 40.963m |
2.75_gear_driven.STL | Time: 4h 33m 10s | Filament used: 4.58523m |
2.75_gear.STL | Time: 4h 41m 10s | Filament used: 4.70947m |
actuator_accessory_clip_2in.stl | Time: 2h 32m 59s | Filament used: 2.3179m |
actuator_accessory_clip_1in.stl | Time: 1h 20m 4s | Filament used: 1.21963m |
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Click here to learn more about printing through Lagoon.
Click here to learn more about printing through Lagoon.